6 pointsUpdate : Repairing the gearbox The second gear popped out several times while carrying the car to home. Also 1st gear had a bad noise. So decided to open the box and check. This is my first experience of repairing a gearbox. So went through the workshop manual few times before try it. But it was not that much complex as I thought . Above images are the initial status of gearbox. Firstly noticed that there was very low oil amount inside it while manual says its 1.3 liters. The speedometer cable & drive pinion was missing and that could be the reason to fill oil partially. These pictures shows casing, rare cover, second motion shaft, three shifter shafts & gear selectors. Replaced the first motion shaft razor RLS 8. All other parts was in good shape. But there was enough dirt inside the box. So cleaned everything and washed with kerosene oil. Finally could not find packing set even from S**ana motors, Panchikawatta. So had to prepare all packing myself.
1 pointWell done @kusumsiri. Having a workshop manual sure opens lots of interesting avenues doesn't it. Even if you have it, you need to be brave enough to take a transmission apart and put it back together. So again, kudos!
1 pointUpdate : Brake system rebuilt with a master pump repair kit, wheel cylinder rubbers (washers) and new brake liners. All pipes cleaned, flushed and filled with new oil. Here are some images.
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